Published in Building Tech:
A Focus on Building & Technology Issues (September 1996)
The Best Roof in the World Is...
By Jeff Evans
"So what is the best roof system in
the world?" Without a doubt, this is the most frequently
asked question in the roofing industry. And with at least ten
product categories in this $11.5-billion market, the range of choices
can easily confuse a building owner or facilities manager.
There is a method, however, to selecting roofing
that goes beyond flashy advertising, following market statistics, or
simply guessing. The parameters include:
- Owner's objectives.
Rarely will an owner say, "I don't care what it costs, just
build me the best roof." Generally, budget, life
expectancy, and esthetics will all play a role. For example,
one owner was interested in selling a strip shopping center with a
roof that was in poor condition. The owner knew a savvy
buyer would use the roof's condition as leverage during
negotiations, so his goal was to put on the least expensive roof
available, but one with a ten-year warranty, that would be
recognizable as new.
- Code requirements.
Codes cover energy conservation, fire and wind resistance, and
equipment mounting. Building codes are not very restrictive
in terms of system selection, but in certain instances, they may
affect choice. For example, in high wind zones, gravel
surfacing or ballast on high-rise roofs may not be permitted.
- Insurer's
requirements. Many owners are either insured by a
Factory Mutual company or by an insurer that follows FM
requirements. They test roof membranes with respect to wind,
fire, and hail resistance, and review the performance of the
insured's roofs with respect to claims.
- Site conditions.
The roof designer must take into consideration the building's
height for wind design; the higher the roof, the higher the wind
speeds it will be exposed to. Building height also affects
material transportation to and from the roof--in particular,
pumping or hoisting hot asphalt for built-up or hot-applied
modified systems. There are height limits for pumping
asphalt, and if transporting asphalt to the roof is difficult, one
must be concerned over safety and with keeping the asphalt hot
enough.
Roof location on site, relative to other structures, is also
important. Freestanding buildings with plenty of ground
access area create few problems. But roofs that are
landlocked by other roof areas, pipelines, or high tension wires
require an analysis of how material handling will be affected.
- Building use.
Interior occupancy may have a huge impact on roof selection.
For example, some food processing plants do not allow the
penetration of steel decks with insulation or membrane fasteners,
often for sanitary and cleaning reasons.
In one unusual case, a cheese producer had to consider odor
control/absorption during construction when selecting a roof for
its plant. The fear was that customers might taste asphalt or
solvent in their aged cheese. In other cases, buildings that
house swimming pools or locker rooms may have interior humidity
that could require a vapor retarder and a special level of
insulation.
- Roof deck
construction. Attachment of the roof insulation
and/or membrane is directly influenced by the deck type.
There are screws, rivets, adhesives, nails, and various types of
ballast materials that have been developed over the years to
address roof attachment, depending on the type of deck.
- Climatic exposure.
Some roof membranes by virtue of their color or reflectivity are
more suitable for areas with intense sunshine and high summer
temperatures. For example, selecting a black EPDM roof
membrane for a roof in Minnesota probably won't increase the
building's energy usage over the year, but a black roof surface in
Arizona will undoubtedly increase roof temperatures and interior
cooling loads. Likewise, gravel-ballasted built-up roofs are
more durable in hail-prone areas than smooth surface built-up
roofs.
The climate the roof must endure during construction, such as cold
weather, is also a factor. Temperatures much below 40
degrees require special producers such as insulating hot asphalt
piping.
- Chemical and traffic
resistance. Most office and warehouse roofs are
not subject to chemical fallout, but many manufacturing plants
vent chemicals (e.g., chlorine or petroleum distillates) that can
be harmful to the roof. Most roofing manufacturers offer a
chemical resistance list as a guide for the roof-selection
process.
Meanwhile, foot traffic can create problems if the roof membrane
and insulation are not suitable. For example, single-ply
roofs can suffer punctures and compression of underlying
insulation, and fasteners can protrude through the membrane due to
heavy roof traffic. Shopping mall roofs, for instance, may
be better suited to modified bitumen or built-up roofing, if
traffic cannot be confined to walk pads.
- Water drainage.
Naturally, sloped roofs offer the best drainage. But in the
past, many owners preferred dead-level roofs, so they could build
new floors as needed. Drainage on buildings with flat roof
decks may be improved by adding slope through tapered insulation, adding
drains, or through a combination. But these drainage
features can add cost.
- Structural capacity.
Roof loads become a factor when a second roof is built, where a
ballasted single-ply system is used, or where heavy walk surfaces
or platforms are added. A structural engineer can ensure
that load capacity is not exceeded.
Several other criteria can enter the
discussion. Cost, product availability, experienced contractors,
maintenance issues, warranties (ten years at minimum), and esthetics
are all part of the mix.
In short, there is no one answer to the
question, "what is the best roof in the world."
Rather, the best roof in the world is the one you carefully choose
after reviewing and studying the appropriate selection criteria.
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